Malibu Water Resources

Koenders Windmill

Assembly Instructions

Koenders Pond Aeration Windmills
MWR
Malibu Water Resources
Malibu Water Resources | Our Site Directory II
Our Mission: To make the World a better place -- one pond at a time™
Pond Aeration Windmills | Malibu Water Resources 800 490-9170, 818-992-4610 Fax: 818-992-4610 | We Can Ship Worldwide

Koenders Windmill Assembly Instructions | Pond Aeration |
-- call Malibu Water anytime
with Windmill Assembly questions: 800 490-9170, 818-992-4610 Fax: 818-992-4610
Pond Aeration
Assembly Instruction Photos
October 2002

Hi John,

Attached is photo of the UPS delivery of my 16' Koenders windmill that arrived in 6 cartons as advertised. This package puts a whole new meaning to the phrase, "Some Assembly Required"!

Thanks/Cheers,
Rudy

Princeton, Texas


Koenders Windmill

Here are most all of the windmill parts organized and ready to assemble.

-- Don Brown | Berthoud, Colorado
Assembly Instruction Booklet | Page 3

Organize all your nuts | bolts | washers in small containers.
Start at the top of the tower and work your way down.
-- Do not fully tighten nuts and bolts until the whole tower or blade is assembled.
-- Keep the nuts that you screw onto the bolts somewhat loose
so that you can attach the next piece to the bolt. There are often several layers.
-- Then, go back around and fully tighten all the nuts and bolts.
Blue Tower Top
TO START:

Top Tower Legs are attached to the Blue Plastic Tower Top
-- 5/16 Self Tapping Screws | 1/2 inch head | 4 screws on each leg
-- Top Tower Leg: 48 inches long
Upper Tower
Tower Leg Assembly

-- Note: the lower legs can be attached on the OUTSIDE of the upper legs.
Windmill Tower
12 ft. Tower
Don Brown on ladder | Troy (friend) | Dick (neighbor)
Koenders 12 ft. Windmill Tower

-- See Page 5: Stake Clamp Assembly
-- 1/4 x 3/4 Hex Head Bolts & Nuts
are used to attach the Stake Clamps on the bottom of the leg.

Windmill Blade Hub
Windmill Blade Hub
Page 6: Step One: Assemble the three piece ring around the flange on the dome
Note: The Dome goes on the INSIDE of the three rings.
-- This photo above has the DOME on the OUTSIDE of the three rings.
Note: Make Sure All Bolts go from inside out -- with the THREADS pointing out.
That way you can attach the blades easily to the bolts.
Spider
Page 7

-- The same bolts & nuts that hold the BLADES also hold the 3 SPIDER pieces
Blade Assembly
Blade Assembly | 12 Blades

Page 8: The Concave side of the Blade faces toward the Dome
Assembly Slide Show for Windmill Blades

See: http://www.MalibuWater.com/LakeHemet.html |
Don Brown recommends using LOCK WASHERS with the nuts and bolts, especially for the attachment of the blade assembly to the air compressor shaft. Koenders sends flat washers with their windmill package, but lock washers are an improvement.
Air Compressor
Neighbors Mike and Dick
Koenders Windmill Air Compressor

-- The black Pivot Tube is right behind the air compressor
-- The one inch polished steel shaft is in front.
-- The windmill blades attach to the stainless steel shaft.
Pond
Don Brown Pond

Email: DonBrown7@aol.com |
Berthoud | Colorado USA | http://www.berthoudcolorado.com/ |
Assembly Slide Show for Windmill Blades

See: http://www.MalibuWater.com/LakeHemet.html |

Here is our Windmill Tower Mountinginformation page with photos |


Tower Mounting using All Thread | more photos |

Tower Mounting onto three (3) concrete pedistals using Thrust Bolts | more photos
|

Windmill Tower Mounting | Concrete Pedestals

Tower Mounting using the 4 ft. rods that are included in the windmill package









Air Diffuser | Aeration Stone  | Air Stone | more Air Diffuser photos |

Foot Valve Assembly
Air Line 3/8 inch I.D. 100 ft. | Aeration Stone with Foot Valve Assembly attached.
-- and a Foot Valve Assembly apart showing the 1.5 CFM max. Check Valve.
Aeration Stone


Koenders Pond Aeration Windmill | photos |


Koenders Pond Aeration Windmill | photos |
Koenders Electric Aerator
This is the Koenders Electric Aerator for Pond Aeration |


T-Valve Aseembly


Koenders T-Valve Assembly: $30
This is a well made T-Valve Assembly, and it fits the 3/8" Air Line
We use it to hook up and regulate the air
sent to a) Two (2) Aeration Stones; or b) an Air Stone and a Water Pump.

T-Valve Assembly | for 2 air lines | to 2 air diffuser or to 1 air diffuser and a Water Pump
Koenders SW16 Water Pump
SW 16 Water Pump | For use pumping water from a pond | $220

This is the Koenders water pump that works with air from the Windmill or Electric Aerator
-- More SW 16 Water Pump information |

Koenders Windmill Assembly Instructions
Malibu Water Resources
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